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The importance of ZX-1600 microcomputer relay protection tester

Time:2025-06-10 Number:1

The ZX-1600 Microcomputer-Based Relay Protection Test System is a state-of-the-art device designed to meet comprehensive testing requirements for both traditional relays and modern microprocessor-based protection systems. With its advanced features and high precision, it stands out as a versatile tool for power system professionals. This article explores its technical capabilities and compares it with conventional test systems.

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Key Features and Advantages

Multi-Channel Output The ZX-1600 offers six-phase voltage and six-phase current outputs, enabling simultaneous testing of complex protection schemes like transformer differential protection and auto-reclosing devices. In contrast, older test systems often lack sufficient channels, requiring multiple devices or sequential testing.

High Precision and Waveform Quality Equipped with a DSP+FPGA architecture and 16-bit DAC, the ZX-1600 generates 2,000-point sinusoidal waveforms per cycle, ensuring superior accuracy (±0.2% for current/voltage). Traditional testers with lower DAC resolution (e.g., 12-bit) struggle to match this fidelity, especially for harmonic testing (2nd–20th harmonics).

User-Friendly Interface The Windows XP embedded OS with a 10.4-inch TFT display provides an intuitive workflow, while legacy devices often rely on proprietary software or limited interfaces. The inclusion of USB/network connectivity simplifies data transfer and GPS-synchronized testing—a rare feature in older models.

Robust Power Output

Current Source: 6×40A (240A parallel, 10s pulse) vs. typical 3×30A systems.

Voltage Source: 0–120V/phase (75VA) and ±160V DC, outperforming lower-capacity competitors. The high-fidelity linear amplifier ensures stability across small-current (5mA resolution) and high-current (240A) ranges.

Integrated DC Auxiliary Supply Built-in 110V/220V DC outputs eliminate the need for external power sources during relay testing—a convenience absent in many conventional testers.

Technical Comparison

Parameter

ZX-1600

Conventional Testers

Output Channels

6-phase voltage/current

Typically 3–4 phases

Current Accuracy

±0.2% (±5mA)

±0.5% (±10mA)

Waveform Density

2,000 points/cycle

≤1,024 points/cycle

Harmonic Generation

2–20 orders

Often limited to 10–15 orders

GPS Synchronization

Supported (optional)

Rarely available

DC Auxiliary Output

110V/1A, 220V/0.6A

Not integrated

Applications

The ZX-1600 excels in:

Differential Protection Testing: Simulates unbalanced currents with precision.

Automated Relay Calibration: Self-calibration software avoids manual potentiometer adjustments.

Time-Critical Tests: 1ms–9,999s timing accuracy for fault scenarios.

The ZX-1600 sets a new benchmark for relay testing, combining high accuracy, multi-functionality, and user-centric design. Its advantages over conventional systems—especially in channel capacity, waveform quality, and integrated features—make it indispensable for modern power grid maintenance.

GDZX is a manufacturer of power detection equipment, offering a diverse range of products with comprehensive models and providing professional technical support. Contact us at +86-27-6552607 or +86-17396104357.Website: http://en.gdzxdl.com/